Download A Practical Guide to Energy Management for Processors by Energywise Consortium PDF

By Energywise Consortium

Do you need to minimize power intake while plastics processing? This publication offers complete tips on potent power administration for enterprises within the polymer processing undefined. This e-book is one among 3 which help the ENERGYWISE Plastics venture eLearning platform for ecu plastics processors to extend their wisdom and knowing of strength administration. subject matters lined comprise: o Injection Moulding o Extrusion o Rotational Moulding o Compression Moulding o Moulds and Tooling o different techniques the opposite books during this sequence are: functional consultant to power administration for Managers and functional consultant to strength administration of amenities and Utilities.

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The advantages of rotomoulding compared to alternative techniques are: • Product Consistency: Consistent, controllable wall thickness in hollow parts with complex external forms can be repeatably produced enabling optimised material usage and enhanced design freedom. • Product Quality: As the process is virtually shear force and pressure free [3] and avoids inhomogeneous cooling, parts produced by rotomoulding are relatively free of residual stresses, orientation effects and weld lines Thus, reducing defects and improving product service life compared to alternative techniques.

In the other two stages, the haul-off rollers and the stacking, sawing and reeling units - the main electricity consumption comes from the motors used for the movement of the rolls, the compressed air used for closing the rolls and, in some cases, from heating or cooling to keep the rolls at a certain temperature if needed. 2 Reducing Energy Consumption in the Extrusion Process The first step, when implementing an energy reduction programme, is to detect where, when and why energy is being used and how much is being consumed.

4 according to the different type of cost. As it can be seen in this figure, the energy cost is the greatest part of the total cost, and therefore reducing this will be of great benefit. , water return temperature 15 ºC, ambient temperature, 14 ºC, free cooling can be activated. Before going to the chiller, return water is automatically diverted through the free cooler. This pre-cools the water, reduces the load on the chiller and the energy consumed by the compressors. The lower the ambient falls below the return water temperature, the greater the free cooling effect.

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